Solution for Continuous Shot Blasting Lines for Automotive Body Structural Parts — From the Expert Team at KEEJOO
I. Shot blasting line solution recommended by KEEJOO:
1 Overhead Rail Pass-through Shot Blasting Machine
1. Model: MCT-1027P11-16 (Model selected based on product dimensions).
2. Maximum part dimensions: Length: 2800mm, Width: 400mm, Height: 1000mm.
3. Maximum part weight: 2 tons.
4. Number of blast wheels: 16.
5. Blast wheel power: 11 kW/unit.
6. Blast wheel motor: ABB.
7. Semi-automatic flow control valves: 16 sets.
8. Operation mode: Fully automatic.
9. Machine inlet dimensions: Width: 1000mm, Height: 2800mm.
10. Conveying method: Automatic chain conveyor.
11. PLC: Siemens.
12. Touch screen: Siemens.
2. Hook-type Shot Blasting Machine
1. Model: MHB2-1717P11-3 (model selected based on product dimensions).
2. Maximum part dimensions: Diameter: 1700 mm; Height: 1700 mm.
3. Maximum part weight: 2 tons.
4. Number of blast wheels: 3.
5. Blast wheel power: 11 kW per unit.
6. Blast wheel motor: ABB.
7. Semi-automatic flow control valves: 3 sets.
8. Operation mode: Fully automatic.
9. Conveying mechanism: Dual-track, dual-hanger system.
10. Automatic double-opening doors.
11. PLC: Siemens.
12. Touch screen: Siemens.
3. Wire Mesh Belt Shot Blasting Machine
1. Model: MND-1030P11-4 (Model selected based on product dimensions).
2. Maximum part dimensions: Width: 1000mm, Height: 300mm.
3. Maximum part weight: 1 ton.
4. Number of blast wheels: 4.
5. Blast wheel power: 11 kW per unit.
6. Blast wheel motor: ABB.
7. Semi-automatic flow control valves: 4 sets.
8. Operation mode: Fully automatic.
9. Conveying system: Mesh belt conveyor.
10. Machine inlet: Width: 1062mm, Height: 300mm.
11. PLC: Siemens.
12. Touch screen: Siemens.
4. Venturi Wet Dust Collector
1. Model: MWDC-100 (Explosion-proof type).
2. Designed for use with the corresponding shot blasting machine.
3. Fan power: 22 kW.
4. Airflow: ≤9,000 m³/h.
5. Air pressure: ≤7,000 Pa.
6. Noise level: ≤80 dB.
7. Air inlet/outlet diameter: φ320 mm.
8. Dust emission: 30 mg/m³.
9. Equipped with automatic sludge scraping device; sludge scraper motor: 0.37 kW.
10. Water pump motor: 7.5 kW.
11. PLC: Siemens.
12. Touch screen: Siemens.
II. What product solutions can KEEJOO provide?
1. Automotive Brake Pads
1. Information to be provided by the customer:
2. Part length (provide both maximum and minimum lengths).
3. Part width (provide both maximum and minimum widths).
4. Part thickness.
5. Part weight (provide both maximum and minimum weights).
6. Part material.
7. Pre-shot blasting processing method.
8. Requirements for surface cleanliness and roughness.
9. Production volume requirements (daily/monthly/annual output).
10. Dust collector requirements.
11. Height and spatial dimensions of the facility where the equipment will be installed.
12. Any other customer requirements.
2. Automotive Brake Pads
1. Information to be provided by the customer:
2. Part length (provide both maximum and minimum lengths).
3. Part width (provide both maximum and minimum widths).
4. Part thickness.
5. Part weight (provide both maximum and minimum weights).
6. Part material.
7. Pre-treatment process prior to shot blasting.
8. Requirements for surface cleanliness and roughness.
9. Production volume requirements (daily/monthly/annual output).
10. Requirements for the dust collector.
11. Dimensions of the facility (height and available space) where the equipment will be installed.
12. Any other customer requirements.
3. Automotive Brake Pads
1. Information to be provided by the customer.
2. Part dimensions: Length (provide both maximum and minimum).
3. Part dimensions: Width (provide both maximum and minimum).
4. Part thickness.
5. Part weight (provide both maximum and minimum).
6. Part material.
7. Pre-treatment process prior to shot blasting.
8. Requirements for surface cleanliness and roughness.
9. Production volume requirements (daily/monthly/annual).
10. Requirements for the dust collector.
11. Dimensions of the facility (height and available space) where the equipment will be installed.
12. Any other customer requirements.