Safe descaling or desanding of individual workpieces within the blast media discharge zone.
Quick and easy installation (plug-and-play)
Easy to operate; maintenance is simple and convenient.
Flexible production and high overall efficiency
Features
Delivers superior production quality and uniform workpiece processing, free from vibration or impact damage and shot-blasting shadows.
Designed with 3 or 4 blast stations to facilitate simultaneous loading/unloading and shot-blasting operations.
Features a compact design and offers various options, including smart technology concepts and inline integration.
Application
Descaling of forgings and sand removal from castings (rotating parts)
Safety in Cleaning Operations
The ZJ series rotary satellite-station tabletop shot blasting machine is primarily used for the reliable descaling of rotating forged components (such as crankshafts, camshafts, and gears) or for the sand removal and shot peening of castings. The automatic handling of individual workpieces is gentle, preventing damage caused by impact or vibration.
Descaling and sand removal for crankshafts and camshafts; shot peening for gears.
The innovative rotary-station surface treatment concept is designed specifically for rotating components and flexibly adapts to your requirements—including processing specifications, plant scale and flexibility, production output and quality, operational efficiency, and inline integration needs.
Flexible, tailor-made solutions
The ZJ rotary indexing table-type shot blasting machine features a combined loading/unloading zone, one or two blasting stations, and a processing chamber that integrates abrasive recovery and dust extraction. The equipment is equipped with an electrically driven roller assembly; workpieces are placed on the rollers and rotated during operation. This design facilitates loading and unloading, ensures uniform and safe blasting of each part, and maximizes the utilization of blasting energy.
The equipment enclosure features an open loading/unloading area or loading/unloading doors (with an optional short-cycle configuration); all functions—loading/unloading, shot blasting, media recovery, and dust collection—can be performed simultaneously to optimize cycle times and increase throughput.
Fully automated continuous production processes require the development of intelligent solutions for workpiece transport and for the interfaces between rotary tables or different pieces of equipment. Industrial robots capable of performing these tasks offer dependability and high process reliability.
The equipment features a compact design and a highly flexible concept, offering diverse options for integration into the overall manufacturing process.
Functional Overview and Key Features of the ZJ044F Rotary Table Shot Peening Machine
Overview: This product is a shot blasting machine specifically developed by our company. It can be custom-designed and manufactured to suit various workpieces; load testing is conducted in-house, and the machine is shipped only after meeting all technical specifications. Shot blasting significantly increases surface hardness and improves the internal stress state of the workpiece, thereby achieving surface strengthening and enhancing fatigue resistance; it also removes surface rust and other contaminants (please refer to the image on the right). The ZJ4904 model is available in various configurations suitable for workpieces requiring blasting from the sides and/or top—such as discs, connecting rods, gear shafts, cylindrical gears, clutch diaphragms, and bevel gears—as well as for applications involving simultaneous blasting from the sides and top, or staged simultaneous side-blasting using two blast wheels.
Operating Principle: A large turntable featuring eight stations rotates intermittently, driven by a cushioning pneumatic cylinder acting through an indexing plate. Each station is equipped with a small turntable upon which the workpiece is clamped. The large turntable advances by one station at a time; during each pause, workpieces are loaded and unloaded at the two stations positioned at the access opening, while workpieces located in the blasting zone rotate on their respective small turntables, undergoing bombardment by high-speed abrasive media.
Circulation system (lifting, separation, and conveying)
Abrasive circulation rate: 45 t/h
14
Power
Consumption
Total power
Approximately 70 kW (actual power to be determined based on operational requirements)
Total compressed air consumption
0.6 m³/min (if equipped with a cartridge dust collector and pneumatic gate valve)
15
PLC-based Electrical Control System
It consists of PLC controls, variable frequency drives, electrical control cabinets, inspection mechanisms, cables and wiring, ammeters, cable trays, and other components.
This machine is equipped with the HAI Ocean Surge® direct-coupled high-efficiency blast wheel (German design with independent patents).
The blast wheel is the heart of a shot blasting machine, and its design determines the performance of the entire system. The HAI Pengpai® blast wheel comes as standard equipment, delivering superior blasting performance. Available in a variety of sizes and materials, the H-series blast wheel ensures flexibility across diverse manufacturing processes. Its key advantages include enhanced blasting performance, reduced abrasive consumption, significantly extended equipment uptime, and effective noise reduction.The casing is lined with curved, multi-layer labyrinth-style sealing plates; the hot zone features a thickness of 70mm, ensuring excellent sealing performance and a uniform distribution of the projected abrasive media over an expanded coverage area. The internal design allows for the adjustment of abrasive trajectories, thereby enhancing blasting efficiency and minimizing self-wear. Additionally, a specialized dynamic design boosts efficiency by 30% compared to standard blast wheels.
Selected Cases of KEEJOO Roller Conveyor Steel Shot Blasting Machine
245 sets of section steel shot blasting machines manufactured for Hangxiao Steel Structure Company
16 sets of section steel shot blasting machines manufactured for Hangzhou Southeast Grid
9 sets of section steel shot blasting machines manufactured for China Construction Steel Structure Tianjin Company
8 sets of through-type shot blasting machines manufactured for Shanghai Baoye Steel Structure
So far, the performance of more than 600 set-type steel pass-through shot blasting machines at home and abroad is far ahead.
......
A large listed domestic agricultural equipment group phased out its outdated shot blasting machines in the past two years and fully adopted hook-type shot blasting machines independently developed and manufactured by Qingdao KEEJOO Group. Up to now, the group has purchased a total of 58 units.........
The various shot blasting machines manufactured by Qingdao KEEJOO Group for European clients are highly acclaimed and well-received.!
Introduction to the Components of the Shot Blasting Machine
1Blast wheel
1. The blast wheel and motor adopt Germany-joint developed high-efficiency HP technology. Compared with conventional old-style blast wheels, this design eliminates multiple friction loss links, lifting motor efficiency by 20%, cutting down fault points and slashing maintenance costs by 50%.
2. features a more compact footprint than traditional blast wheels, supports arbitrary installation angle arrangement, and enables far easier inspection and maintenance.
3. Constant blasting performance is maintained throughout operation, free from inconsistent and fluctuating cleaning quality seen on conventional units.
4. Blades and all wear-resistant consumables are manufactured in Taiwan via high-chromium investment precision casting, delivering outstanding abrasion resistance. Their service life ranges from 1,200 to 4,000 hours, 3–4 times longer than ordinary casting materials.
5. Blast wheel impeller: Treated with carburizing wear-resistant alloy. The impeller hub is one-time finished by high-precision CNC machining centers for ultra-high dimensional accuracy, ensuring perfect dynamic balance during high-speed rotation, low vibration, low noise and extended service life.
6. Equipped with SKF bearings imported from Sweden.
7. Fitted with genuine Siemens motors.
8. German Schenck dynamic balancing tester is applied to guarantee precise high-speed dynamic balance of impeller hubs.
2Flow control valve
1. Semi-automatic flow control system for regulating the flow of abrasive media into the blast wheel, featuring manual adjustment of the steel shot flow rate.
2. Fully sealed structural design, featuring a lockable inspection opening and equipped with two bearings.
3. A manual shut-off valve is installed above each flow valve; this can be closed to stop the flow of media from the hopper, thereby facilitating maintenance of the flow valve.
3Blasting chamber
1.The shot blasting chamber is constructed from welded manganese steel.
2. Manganese steel protective plates are installed in the "hot zone" of the chamber—specifically covering three-quarters of the area directly exposed to the blast stream—to prevent steel shot from striking the chamber's outer walls; these plates are suspended for easy installation, removal, and replacement.
3. A three-layer sealing structure is installed at the top to prevent steel shot from leaking out during the blasting process.
4Variable-frequency automatic speed-regulating conveyor system (comprising an infeed roller conveyor, a shot-blasting zone roller conveyor, and an outfeed roller conveyor with automatic speed regulation)
Roller conveyor pass-through type:
1. The workpiece conveying system for the entire production line utilizes stepless variable-frequency speed control and consists of an input roller conveyor, a shot-blasting chamber roller conveyor, and an output roller conveyor.
2. The rollers for both the input and output roller tables are manufactured by welding heat-treated shaft ends to high-quality carbon steel seamless pipes, followed by integral machining on a lathe. Machining is performed after welding to ensure both a load-bearing capacity of 0.5 t/m and precise coaxiality.
3. The rollers within the shot blasting chamber that are subjected to the impact of the shot are all fitted with easily replaceable, wear-resistant sleeves made of special high-chromium-molybdenum iron.
4. The roller pitch is 600–800 mm, and the entire line utilizes variable-frequency speed control, enabling both high-speed and low-speed workpiece transport.
Wire mesh-belt conveyor type:
1. The system comprises dozens of transmission components, including carbon steel rollers, sprockets and chains, mesh belts, and bearings. The roller conveyor is divided into three sections: the infeed section, the shot-blasting section, and the discharge section. The rollers are constructed by precision-welding quenched-and-tempered end caps to high-quality seamless carbon steel pipes; their profiles and mounting dimensions are machined after welding to ensure compliance with load-bearing and coaxiality requirements.
2. The roller conveyors inside the blast chamber are equipped with easily replaceable wear-resistant medium-chromium cast iron sleeves. Labyrinth seals made of wear-resistant manganese steel are used at both ends of the roller shafts, completely preventing abrasive media from wearing down the bearings.
3. Utilizes imported HD wear-resistant manganese steel that has undergone solution and tempering treatments to eliminate internal residual stresses, moderately reduce the hardness of the manganese steel wire, and enhance its toughness and ductility.
4. A geared drive motor is installed on the right side of the conveyor belt and directly coupled to the drive roller, propelling both the belt and the workpieces; variable frequency speed control is employed, providing a conveying speed of 0.5–4 m/min.
5. A roller is installed under the driving shaft to serve as a guide and tensioner. When the steel mesh belt is loose, it can be tightened through this mechanism.
5Light curtain sensing system, automatic loading system/automatic unloading system
1. Two sets of light curtain sensing units are installed at the infeed and outfeed openings, respectively; the light curtain resolution can be selected based on workpiece size, and the units are used in pairs.
2. When a workpiece enters the shot blasting chamber, a light curtain at the inlet detects its presence, triggering a delayed start of the blast wheels. A light curtain sensor is also installed at the outlet; when the inlet and outlet sensors detect that no workpieces are passing through, the flow valve closes automatically and immediately to prevent "air blasting" (blasting without a workpiece present).
6Sorting system
1. A mesh screen separator is connected to the elevator and positioned above the magnetic separator; fine material passes through the screen into the magnetic separator, while coarse material and impurities are conveyed by a spiral mechanism along the screen to the discharge port at the rear.
2. It is designed to finely separate usable shot, broken shot, and dust, ensuring the uniformity of the shot media.
3.Featuring a welded structure, the interior contains multiple carefully designed compartments for airflow guidance. An access door on the front allows for routine inspection and maintenance; this door is equipped with an air inlet to provide the necessary airflow for dust separation.
4. An adjustable multi-vane baffle structure is used to regulate the uniformity of the falling abrasive curtain.
5. Stationary magnets installed at both the top and bottom enable the fine separation of usable shot from broken steel shot, ensuring the consistency of the blast media.
6. A storage hopper is connected at the bottom; after separation, the usable shot flows into the hopper for storage and subsequent reuse.
7Electrical control cabinet
1. Siemens PLC and touch screen
2.Siemens variable frequency drive (VFD) for speed control
3.Schneider low-voltage electrical components
4.Shot blasting time controller
5. AirTAC pneumatic components
6. Ammeter for flow monitoring
7.1 lighting fixture
8.Dedicated constant-temperature air conditioning unit (optional)
8Dust collector
Pulse-jet cleaning system
Precision filter cartridge filtration system
High-efficiency three-stage dust removal
Optimized and upgraded Donaldson (USA) dust removal technology system
Standard configuration：
1
Electrical cabinet: This model comes standard with a cooling fan; air conditioning is available as an option.
2
Programmable Logic Controller (PLC): Siemens (other brands available as options upon customer request)
3
Touchscreen: Siemens (other brands available as options upon customer request)
4
Variable Frequency Drive (VFD): Inovance (China) — (Specific brands can be designated upon customer request; we recommend our domestic brand, as its quality is on par with or superior to Siemens.)
5
Power supply voltage: AC 380V, three-phase five-wire system
6
Low-voltage electrical components: Schneider (other brands available upon customer request)
7
Pneumatic components: ARITAC series (other brands available upon customer request)
8
Wires and cables
9
Qingdao KEEJOO Group can also customize various non-standard shot blasting machines according to your requirements.
Qingdao KEEJOO Group comprises three subsidiaries and an international business division, standing as a leading Asian manufacturer of high-end shot blasting and peening machinery, as well as environmental protection equipment. The company has introduced and developed over 100 types of shot blasting and peening machines for cleaning and surface strengthening; more than 20 of these products have filled gaps in the domestic market. Its products are utilized by renowned enterprises such as ThyssenKrupp, Siemens, FAW-Volkswagen, Cummins Engine, Dongfeng Motor, Weichai Power, Sinotruk (Jinan), China High-Speed Rail, Bombardier, Chery Automobile, North Benz, Hitachi Nuclear, Sany Heavy Industry, Fuji Heavy Industries, Tangshan Gear, Aisin (Japan), Alstom (France), Doosan (South Korea), and Caterpillar (USA). With exports reaching 49 countries—including Spain, France, the USA, South Korea, Japan, Singapore, Australia, and Russia—the company enjoys an excellent global and domestic reputation.
In recent years, by introducing and assimilating advanced technologies from companies such as Germany's AGTOS, KEEJOO has achieved a world-class level in product design. The company's high-efficiency, direct-drive shot blasting wheel—representing the best of Asian technology in this field—has garnered praise and recommendations from customers in Europe and the Americas.
The company was among the first in China's casting machinery industry to obtain ISO 9001, German TÜV, EU CE, French BV, and North American FCC certifications, as well as import-export rights. By introducing and further optimizing technologies from Germany, the United States, and other regions, the company has enhanced product performance and accelerated the phase-out of outdated technologies, earning recognition from new and existing customers worldwide.
Next step？
Spare Parts and Consumables
We provide high-quality replacement parts with extended service lives. As a major supplier of spare parts in the industry, we offer rapid global delivery, helping you avoid the need for large inventories and preventing production downtime.
High-end shot blasting unit manufacturing workshop
Equipment Upgrade
We will keep you updated on the latest technology upgrades so you can decide whether to incorporate them into your equipment's routine maintenance to ensure optimal service life.
